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Automotive-grade iron foundry manufacturing facility
Foundry Infrastructure

Automotive-Grade
Sand Casting Facilities.

A fully integrated iron foundry built for process stability, metallurgical consistency, and scalable OEM production — from controlled melting to inspection-ready castings.

Controlled Metallurgy
Sand & Metal Labs
OEM Process Flow
Scalable Infrastructure
PROCESS
Workflow Protocol

Controlled Manufacturing
Process Flow.

Melting & Moulding Control

Melting, mould preparation, and pouring operations are carried out under controlled parameters to maintain metallurgical stability.

Fettling & Surface Processing

Runners, risers, and surface irregularities are systematically removed to prepare castings for downstream machining.

Precision Machining

CNC and conventional machining processes deliver dimensional accuracy and components ready for assembly-line integration.

Inspection & Validation

Multi-stage validation verifies material properties, dimensions, and functional compliance before final dispatch.

Quality AssuranceProduction Status
ISO 9001:2015 COMPLIANT
Infrastructure deep-dive

Manufacturing
Process Assets.

A technical walkthrough of the machinery and control protocols supporting high-volume OEM production.

Live Production Specs
Phase 01

Raw Material & Metallurgical Control

Incoming material chemistry and metallurgical parameters are controlled to support stable microstructure and predictable mechanical performance across production runs.

  • Hardness verification for material consistency
  • Mechanical property validation using UTM
  • Microstructure analysis through metallurgical microscopy
  • Carbon equivalent monitoring for process stability
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Phase 02

Sand Preparation & Mould Integrity Control

Sand system parameters are maintained to support dimensional accuracy, surface finish, and repeatable mould quality in automotive sand casting operations.

  • Moisture, permeability and compactability testing
  • Mould hardness and methylene blue evaluation
  • AFS grain fineness and green compression strength checks
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Phase 03

Melting, Pouring & Solidification Control

Melting and pouring practices are carried out under controlled thermal and chemical conditions to minimize variation during solidification.

  • Dual induction furnaces supporting production continuity
  • Temperature and chemistry tracking throughout melt cycles
  • Controlled pouring to support defect reduction
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Phase 04

Automated Moulding Systems

Automated moulding lines support repeatable mould quality and consistent dimensional outcomes for medium to high volume production.

  • Fully automatic ARPA 450 moulding line
  • Sand plant designed for continuous mould supply
  • PLC-controlled operation for process repeatability
  • Flask sizes suitable for a wide component range
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Phase 05

High Output Moulding Capability

High-pressure moulding systems enable volume manufacturing with controlled rejection levels and stable process performance.

  • High pressure moulding machine for volume programs
  • Output capacity aligned with automotive production demands
  • Low rejection levels through controlled process parameters
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Phase 06

Fettling & Surface Conditioning

Post-casting surface processing prepares components for inspection and downstream machining operations.

  • Dedicated fettling and finishing workstations
  • Shot blasting solutions for heavy and batch components
  • Surface preparation for dimensional and visual inspection
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Phase 07

In-House Machining Facilities

Machining operations support dimensional accuracy and supply-ready components for automotive and engineering applications.

  • Vertical turning for large diameter components
  • Machining centres for precision-critical features
  • CNC turning for consistent batch production
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Phase 08

Inspection, Measurement & Verification

Inspection and measurement processes verify dimensional and functional requirements prior to dispatch.

  • Dimensional verification using digital height gauges
  • Surface roughness measurement for functional compliance
  • Precision measurement through calibrated instruments
  • In-line gauging for production consistency
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SAFE

Standard Protocols

Health, Safety &
Environment (HSE) Compliance.

Practices are embedded into our daily operations through defined procedures and controlled working conditions to ensure workforce well-being and responsible manufacturing.

Health Management

Workplace health is maintained through controlled shop-floor conditions, high-volume ventilation, heat management, and mandatory use of high-grade protective equipment.

Operational Safety

Addressed through active machine guarding, automated material handling, and preventive maintenance cycles to eliminate risk at every production stage.

Environmental Duty

Impact is managed through 100% scrap reuse, closed-loop sand handling systems, and energy-efficient induction furnace operations.

Live Safety Monitoring ActiveReal-time incident tracking enabled

Zero Harm Policy

ISO Compliant Infrastructure